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Pallet Racking

Pallet Racking

Locators’ ultimate guide to pallet racking

Stay ahead of the curve with Locators’ innovative and dependable pallet racking systems.

Unlocking the full potential of your warehouse with pallet racking

Pallet racking can streamline warehouse operations, increase safety, and maximise storage space.

Warehouses play a critical role in the success of many businesses, but keeping them organised and efficient can be a challenge. If you’re looking for ways to optimise your warehouse space, pallet racking may be the solution you need. Pallet racking is a system that uses horizontal beams and vertical uprights to create space for palletised storage. The system allows you to store pallets vertically, maximising the use of your warehouse’s vertical space. But pallet racking isn’t just about stacking pallets. It’s a storage solution that can revolutionise your warehouse operations. One of the most significant benefits of pallet racking is that it can help you organise your inventory. You can easily categorise and label your products by storing your goods on pallets and using pallet racking. This makes it easier to find them when you need them. You can also keep your inventory in better condition. Why? Because pallets prevent items from getting damaged by being in direct contact with the ground.

Pallet racking can also increase safety in the workplace. When items are stored haphazardly, there’s a risk they could topple over, injuring employees or damaging products. But pallet racking reduces this risk by providing a stable and secure storage system that keeps your goods in place. You can also take additional safety measures like adding safety barriers, netting or pallet rack guards. Another benefit of pallet racking is that it can improve the efficiency of your warehouse operations. With a well-organised warehouse, employees can move products more quickly and easily. They don’t have to waste time searching for items or moving them around to make room for new inventory. This can help you reduce labour costs and increase productivity. Additionally, pallet racking can help you maximise your storage space. It allows you to store more inventory in the same square footage.

At Locators, we offer a range of pallet racking solutions designed to meet your specific business needs. Choose a system that meets your needs — from selective to pushback pallet racking, drive-in pallet racking, and more. Our expert team can help you choose the right pallet racking system for your warehouse. Moreover, we can install and maintain your system to ensure it stays in top condition. In conclusion, pallet racking isn’t just a storage solution — it’s an investment in the future of your business. By using pallet racking, you can streamline your operations, increase safety, and maximise your space. Contact Locators today to discover how we can help you unlock the full potential of your warehouse.

A step-by-step guide to the perfect pallet racking system

Discover the ins and outs of pallet racking and learn how to optimise your storage space for maximum efficiency and safety.

Pallet racking is an excellent storage solution that can help maximise your warehouse space, improve organisation, and increase safety. However, choosing the right pallet racking system for your business can be overwhelming. With so many different types of pallet racking available, it can be challenging to know which one is right for you. This section will walk you through choosing, installing, and maintaining the perfect pallet racking system.

Assess Your Needs

Choosing the right pallet racking system for your business is crucial to . . .

🟪 | Maximising space
🟪 | Increasing efficiency
🟪 | Ensure safety in your warehouse

Before investing in a pallet racking system, assessing your needs is essential to determine the best type of racking for your business. Identify the type of pallet racking system that will work best for your business; this involves analysing your . . .

🟪 | Inventory
🟪 | Space
🟪 | And workflow

There are several factors to consider when assessing your needs, including . . .

🟪 | The type and size of your products
🟪 | The weight and height of your loads
🟪 | And the space available in your warehouse

By assessing your needs, you can select a pallet racking system tailored to your business requirements. One that provides you and your employees with . . .

🟪 | Optimal storage capacity
🟪 | Easy access to your products
🟪 | And a safe working environment

Here are five benefits of taking the time to assess your needs before investing in a pallet racking system . . .

 

  1. Maximises Storage Space
    One of the most significant advantages of pallet racking is that it can help you maximise your storage space. You can store more products in less space by choosing the right type of pallet racking system for your business. This makes your warehouse more efficient and cost-effective.
  2. Increases Efficiency
    Choosing the right pallet racking system can also increase efficiency in your warehouse. A well-designed pallet racking system can make it easier and faster to access your products. This reduces the time it takes to pick and pack orders and increases productivity.
  3. Improves Safety
    Safety is always a top priority in any warehouse or storage facility. A pallet racking system designed for your needs can improve safety in your warehouse and reduce the risk of accidents and injuries.
  4. Customisable & Flexible
    Assessing your needs and requirements allows you to select a pallet racking system that is customisable and flexible. As your business grows and your inventory changes, your pallet racking system can be adjusted and modified.
  5. Cost-effective
    Selecting the right pallet racking system can save you money by optimising your space and increasing efficiency. This can reduce costs in the long run, allowing you to invest in other business areas.

In summary, assessing your needs before investing in a pallet racking system is critical to . . .

🟪 | Maximising space
🟪 | Increasing efficiency
🟪 | And ensuring safety in your warehouse

By taking the time to analyse your inventory, space, and workflow, you can select the right pallet racking system. One that’s customised to your business requirements and provides you and your employees with . . .

🟪 | Optimal storage capacity
🟪 | Easy access to your products
🟪 | A safe working environment

Maintain Your Pallet Racking System

There are several different types of pallet racking systems available, including . . .

🟪 | Selective pallet racking
🟪 | Pushback pallet racking
🟪 | And drive-in pallet racking

Each system has its own benefits and drawbacks, so choosing the one that best meets your needs is essential. Yet, when choosing the right pallet racking system for your storage facility, several factors must be considered. The right system can help you maximise storage space, increase efficiency, and ensure the safety of your workers.

Here are some of the critical factors to consider when choosing a pallet racking system . . .

 

  1. Storage Density
    The first factor to consider is the storage density that you require. Several pallet racking systems are available — each with different storage density capabilities. For example, do you need to store a lot of inventory in a small space? If so, a high-density pallet racking system like pushback racking or drive-in racking may be the best choice. On the other hand, do you need to store a smaller amount of inventory but want quick and easy access to it? A low-density system like selective pallet racking may be more suitable if so.
  2. Accessibility
    Another essential factor to consider is accessibility. How often do you need to access your inventory, and how quickly do you need to do so? Some pallet racking systems allow for easy access to inventory, while others require more time and effort to retrieve items. This factor will depend on your business’s nature and specific needs.
  3. Load Capacity
    The load capacity of your pallet racking system is also an important consideration. Make sure you choose a system that can handle the weight and size of your inventory. You don’t want to risk a collapse or other safety hazards due to an overloaded racking system.
  4. Cost
    Cost is always a factor to consider when making any business decision. However, balancing cost and quality regarding pallet racking systems is essential. You may be tempted to go for the cheapest option. However, this could cost you more in the long run if you need to replace or repair the system due to poor quality.
  5. Future Growth
    Finally, it’s essential to consider the future growth of your business when choosing a pallet racking system. You don’t want to invest in a system that won’t be able to keep up with your business’s growth and expansion. Make sure you choose a system that can be easily expanded or modified as your business grows.

Considering these factors, you can choose the right pallet racking system for your unique needs.

Install Your Pallet Racking System

Once you’ve chosen the right pallet racking system for your needs, it’s time to install it. Installation can be complex. Yet, it’s essential to ensure that your pallet racking is installed correctly to prevent product accidents and damage. At Locators, our team of experts can install your pallet racking system quickly and efficiently. We’ll minimise downtime and ensure your system is set up correctly. Remember, proper installation is crucial for the safety and efficiency of your operations. A poorly installed pallet racking system can lead to accidents, damage to inventory, and lost productivity.

To ensure a safe and efficient installation, consider the following tips . . .

 

  1. Hire a Professional Installer
    While it may be tempting to save money by installing your pallet racking system, hire a professional installer. A professional has the expertise and experience to install your system correctly. They’ll know local codes and regulations and will ensure it meets the manufacturer’s specifications.
  2. Use Proper Tools & Equipment
    Make sure that you have the right tools and equipment for the installation, including safety gear like . . .
    🟪 | Gloves
    🟪 | Safety glasses
    🟪 | And hard hats

    Using the wrong tools or equipment can lead to injuries and damage to the racking system.

  3. Follow the Manufacturer’s Instructions
    For the installation of your pallet racking system, follow the manufacturer’s instructions. This includes the order in which the components are assembled. Plus, any specific requirements for anchoring the system to the floor or walls.
  4. Inspect the System for Defects
    Before installation, inspect all components of your pallet racking system for defects or damage, such as . . .
    🟪 | Bent or warped beams
    🟪 | Missing components
    🟪 | Or rust

    Defective or damaged components should be replaced before installation. This way, you can ensure the safety and stability of the system.

  5. Conduct Regular Inspections & Maintenance
    Once your pallet racking system is installed, conduct regular inspections and maintenance. This way, you can ensure that it remains safe and functional. Inspect your system regularly for signs of damage, such as dents or cracks. Then perform any necessary repairs or maintenance as soon as possible.

By following these factors, you can ensure that your pallet racking system is installed correctly. Proper installation will lead to many benefits for your business, including . . .

🟪 | Improved organisation
🟪 | Increased storage capacity
🟪 | And a safer workplace for employees

Maintain Your Pallet Racking System

Proper maintenance is crucial to ensuring the safety and longevity of your pallet racking system. Neglecting maintenance can lead to damage, instability, and even collapse, resulting in . . .

🟪 | Costly repairs
🟪 | Downtime
🟪 | Potential injury to employees

Regular inspections are the key to preventing issues with your pallet racking system. These inspections should be carried out by trained professionals who know what to look for and how to address any problems.

Here are some factors to consider when maintaining your pallet racking system . . .

 

  1. Regular Inspections
    Inspect your pallet racking system regularly for signs of damage or wear and tear. Address any issues immediately to prevent further damage or collapse.
  2. Cleaning
    Keeping your pallet racking system clean is essential to prevent the accumulation of debris. Debris can compromise the system’s stability, so clean the racking system regularly to prevent dust, dirt, and debris from building up.
  3. Repairs
    Address any damage to your pallet racking system immediately to prevent it from worsening. Implement a system for reporting and prioritising repairs to ensure they are addressed promptly.
  4. Load Capacity
    Make sure that the pallet racking system is loaded within its specified capacity. Overloading the system can lead to damage and instability.
  5. Trained Professionals
    Trained professionals should carry out inspections and repairs. They will have the necessary knowledge and experience to ensure the safety and stability of your pallet racking system.

By implementing these factors, you can ensure the longevity and safety of your pallet racking system, which can lead to . . .

🟪 | Increased efficiency
🟪 | Reduced downtime
🟪 | A more successful business

In conclusion, pallet racking can be a game-changer for your warehouse operations. However, choosing the right system and maintaining it correctly is essential. Following the abovementioned steps, you can optimise your pallet racking for maximum efficiency and safety.

At Locators, we’re here to help you every step of the way, from choosing the right system to installing and maintaining it for years to come.

Pallet racking solutions: Here’s what Locators can offer you

Find the perfect pallet racking solution for your business with our comprehensive range of services.

When it comes to pallet racking solutions, Locators is a company that you can trust. We offer a comprehensive range of pallet racking systems designed to meet businesses of all sizes and industries unique needs. This section will look closer at the pallet racking solutions that Locators can offer. We will also explore the additional services that we provide to ensure that your pallet racking system operates at its best.

Selective Pallet Racking

Selective Pallet Racking is one of the most popular pallet racking solutions offered by Locators. This system is a versatile storage solution for warehouses and distribution centres. It allows easy access to individual pallets while maximising storage space. Selective pallet racking consists of upright frames, beams, and wire decking. It’s designed to hold standard-sized pallets. The upright frames of the selective pallet racking system are the vertical supports of the system. Horizontal beams connect them to provide support for the pallets. The wire decking is placed over the beams to provide a stable base for the pallets to rest on.

 

  1. Maximises Storage Space
    Selective Pallet Racking is a great storage solution that maximises the available space in your warehouse. This system provides a high-density storage solution that allows you to store large quantities of pallets in a small area.
  2. Easy to Access
    Selective Pallet Racking is designed for easy access to each pallet. It’s ideal for high-turnover inventory or products that require frequent picking and restocking. The system is also compatible with various types of material handling equipment, like forklifts or pallet trucks.
  3. Versatile & Adaptable
    Selective Pallet Racking is a versatile and adaptable storage solution. It can be customised to meet your specific storage needs. The system is available in various sizes, and the beams can be adjusted to accommodate different pallet sizes.
  4. Improves Organisation & Efficiency
    Selective Pallet Racking helps improve organisation and efficiency in your warehouse. It provides a clear, organised layout for your inventory. This system allows you to locate products quickly and reduces picking and restocking time.
  5. Increases Safety
    Selective Pallet Racking is designed to provide a safe and secure storage solution for your inventory. The system features sturdy upright frames and beams designed to withstand heavy loads. It’s also designed to prevent pallets from falling or shifting. This feature ensures the safety of your workers and products.
Pushback Pallet Racking

Pushback pallet racking is another pallet racking system widely used in storage facilities. This type of system is designed to provide high-density storage and easy access to products. This makes it an ideal solution for businesses with high inventory turnover. Pushback pallet racking uses a series of nested carts that move along inclined rails. When a pallet is loaded onto the first cart, it pushes the next cart back. This creates a compact storage system for quick and efficient product retrieval.

 

  1. Increased Storage Capacity
    Pushback pallet racking allows for high-density storage, which means you can store more products in a smaller space. This can be especially beneficial for businesses with limited space or who want to maximise their storage capacity.
  2. Improved Accessibility
    With pushback pallet racking, products are stored on a first-in, last-out (FILO) basis, meaning the last pallet loaded is the first to be unloaded. This makes it easy for warehouse workers to access products without moving other pallets out of the way.
  3. Better Product Rotation
    Pushback pallet racking allows for easy product rotation. New pallets are loaded onto the top cart, and older pallets are unloaded from the bottom. This helps to ensure that older products are used before they expire or become obsolete.
  4. Reduced Labour Costs
    Pushback pallet racking requires less labour than traditional racking systems. It allows for quick and efficient product retrieval and can help to reduce labour costs. It also increases overall efficiency in the warehouse.
  5. Increased Safety
    Pushback pallet racking is designed with safety in mind, eliminating the need for forklifts to enter the rack system. This reduces the risk of accidents and injuries in the warehouse, making it a safer working environment for employees.
Drive-In Pallet Racking

Drive-in pallet racking is a popular storage solution. It allows you to maximise your storage space by utilising vertical space and reducing aisle space. This system stores pallets on rails that run from the front to the back of the rack. Forklifts drive into the rack to load and unload the pallets. Drive-in pallet racking is ideal for storing large quantities of the same product. It minimises the number of aisles required and maximises the use of available space. One of the main advantages of drive-in pallet racking is its ability to increase storage density. Because the system uses fewer aisles than other racking systems, it can accommodate more pallets in the same space. This can be particularly beneficial for businesses with limited space or high inventory turnover.

 

  1. Improved Storage Capacity
    Drive-in pallet racking can help you optimise your storage capacity. It allows for storing more pallets in the same space as other racking systems. This is because drive-in pallet racking eliminates the need for aisles, enabling you to increase your storage density.
  2. Improved Handling Efficiency
    Drive-in pallet racking enables forklift operators to drive directly into the racking system. This reduces the amount of time required to load and unload pallets. It results in improved handling efficiency, faster throughput times and reduced labour costs.
  3. Reduced Damage to Inventory
    With drive-in pallet racking, the forklift enters the rack to place and retrieve pallets. This reduces the risk of damage to inventory caused by forklifts operating in the aisles. It can often lead to accidental impacts with the rack or pallets.
  4. Customisable Configuration
    Drive-in pallet racking can be customised to meet your specific needs. This includes the number of pallets you need to store, the height of your warehouse ceiling, and the type of product you are holding. It allows you to optimise your space to meet your business needs.
  5. Cost-Effective
    Drive-in pallet racking is a cost-effective storage solution. It reduces the required aisles, reducing the cost of construction, lighting, and heating of your warehouse. Additionally, because it can store more pallets in the same space, it reduces the overall storage cost per pallet.
Pallet Racking Inspection & Repair

At Locators, we understand how vital your pallet racking system is to operate safely and efficiently. That’s why we offer comprehensive pallet racking inspection and repair services. Our team of experts will inspect your pallet racking system and identify any potential issues, such as . . .

🟪 | Damaged beams
🟪 | Or missing safety accessories

We will then provide you with a detailed report and recommendations for repair or replacement. By investing in these services, you can ensure the safety of your workers and the longevity of your pallet racking system.

Regular inspections of your system are crucial for maintaining its safety and efficiency. During an inspection, a qualified inspector will assess the condition of the pallet racking, checking for any signs of . . .

🟪 | Damage
🟪 | Wear and tear
🟪 | Or potential hazards

They will also review the system’s layout and weight limits to ensure they are still appropriate for your needs.

Repairs should be carried out immediately if any issues are identified during an inspection. This way, your business can prevent further damage or accidents. Repair services may include . . .

🟪 | Replacing damaged components
🟪 | Reinforcing weak areas
🟪 | Or adjusting the layout of the system

 

  1. Increased Safety
    Regular inspections and repairs can help prevent warehouse accidents. This way, you can ensure the safety of your workers and products.
  2. Longer Lifespan
    By addressing any issues early on, you can extend the lifespan of your pallet racking system’s lifespan and avoid costly replacements.
  3. Improved Efficiency
    A well-maintained pallet racking system can improve warehouse efficiency. It does so by reducing downtime and increasing storage capacity.
  4. Compliance with Regulations
    Regular inspections and repairs help ensure you comply with safety regulations and standards.
  5. Cost-effective
    Investing in inspections and repair services can be more cost-effective than waiting for a significant problem to occur. This is because it can help you avoid costly downtime and replacement expenses.
Pallet Racking Design & Layout

When it comes to pallet racking, a well-designed layout can maximise your space and efficiency. That’s why Locators offers pallet racking design and layout services. We can help you create a customised solution that meets your specific needs.

Our team of experts will work closely with you to understand . . .

🟪 | Your business requirements,
🟪 | The products you store
🟪 | The type of equipment you use to move them

We consider the height and weight of your products, as well as the flow of goods in and out of your warehouse. This way, we can create a layout that maximises storage capacity while ensuring safe and efficient movement.

Our pallet racking design and layout services include . . .

 

  1. Customised Layouts
    We design customised pallet racking layouts to fit your warehouse space and product needs. Our team will work with you to identify the right pallet racking system that meets your needs, including . . .
    🟪 | Selective
    🟪 | Pushback
    🟪 | Or drive-in racking
  2. CAD Drawings
    We provide detailed CAD drawings of the pallet racking system, giving you a clear picture of how the system will look in your warehouse. This allows you to make necessary adjustments before installation, ensuring a smooth process.
  3. Compliance with Regulations
    Our team ensures your pallet racking system meets all relevant regulations and safety standards. We will also work with local authorities to obtain any necessary permits for installation.
  4. Installation Support
    We provide installation support to ensure your system is fully functional and installed. Our team works efficiently to minimise downtime and get your pallet racking up and running quickly.
  5. Ongoing Support
    We offer ongoing support and maintenance services to keep your pallet racking system running smoothly. To ensure that your system remains safe and efficient over time, our services include. . .
    🟪 | Regular inspections
    🟪 | Repairs
    🟪 | And adjustments
Pallet Racking Relocation

Relocating a pallet racking system can be a daunting task. However, it’s sometimes necessary when businesses move to new locations or expand their operations. At Locators, we understand the challenges involved in pallet racking relocation. Our team of professionals have the experience and expertise to make the process as smooth as possible. We will work with you to ensure your pallet racking system is relocated safely and efficiently. Better yet, we’ll do so with minimal disruption to your operations.

Our pallet racking relocation services include a comprehensive assessment of your current system. This way, we can determine the best approach for . . .

⬛ | Dismantling
⬛ | Transporting
⬛ | And re-installing your pallet racking in its new location

We will work with you to develop a relocation plan that fits your needs and schedule. Our team will ensure the process is completed on time and within budget.

 

  1. Minimises Downtime
    Our team will work quickly and efficiently to relocate your pallet racking system. We’ll minimise the amount of downtime your business experiences. We understand that time is money, so we will work to ensure that your operations can continue as soon as possible.
  2. Reduces Costs
    Relocating an entire pallet racking system can be expensive. However, we can help you save money by dismantling your system carefully and re-installing it in your new location — all without compromising its structural integrity.
  3. Improves Safety
    Moving a pallet racking system can be dangerous if not done correctly. Yet, our team has the experience and training to complete the process safely. We take every precaution to protect your employees, property, and pallet racking system.
  4. Maximises Efficiency
    Our team will work with you to develop a relocation plan. We’ll ensure that your pallet racking system is installed in its new location most efficiently. This will help you save time and money while maximising your storage capacity.
  5. Provides Expertise
    Locators have years of experience in pallet racking relocation. Our expertise ensures your pallet racking system is relocated without issues. Our team will provide guidance and support throughout the entire process, from planning to installation. All so we can ensure that you have a hassle-free experience.

In conclusion, Locators offers a comprehensive range of pallet racking solutions. Our services can meet the unique needs of businesses of all sizes and industries. We have the expertise to provide you with the perfect solution, whether you need a . . .

🟪 | Selective pallet racking system
🟪 | Pushback pallet racking system
🟪 | Drive-in pallet racking system

Contact us today to learn how we can help you optimise your pallet racking system for maximum efficiency and safety.

Pallet-Racking-4

Our Fleet

Give your business a competitive edge.

Aisle Masters & Equipment

Efficient | Innovative | Space-saving

Are you looking for efficient and cost-effective solutions to optimise your warehouse space? Look no further than aisle masters and warehouse equipment. With Aisle Masters’ innovative and patented design, you can increase your storage capacity by up to 50%. All while improving the efficiency of your warehouse operations. These narrow-aisle forklifts are perfect for handling heavy loads in confined spaces to save space and labour costs.

Here are five brief benefits of using Aisle Masters & Equipment . . .

🟩 | Increased storage capacity by up to 50%
🟩 | Improved warehouse efficiency
🟩 | Reduced labour costs
🟩 | Safe and reliable equipment
🟩 | Customisable solutions to meet your specific needs

Electric, LPG or Diesel Forklifts

Comfortable | Ergonomic | Interactive

Whether you’re looking for a forklift for indoor or outdoor use, we’ve got you covered with our range of electric, LPG, or diesel forklifts. Our forklifts are built to last. Each is made with durable components and advanced features to help you maximise your productivity. With various sizes and lifting capacities, we can help you find the perfect forklift for your needs.

Here are five brief benefits of using our electric, LPG, or diesel forklifts . . .

🟧 | Increased productivity and efficiency
🟧 | Reduced maintenance costs
🟧 | Environmentally friendly options with electric forklifts
🟧 | Customisable options to meet your specific needs
🟧 | Ergonomic design for improved operator comfort and safety

Telehandlers & Access Equipment

Dynamic | Maneuverable | Precision

At Locators, we offer a range of telehandlers and access equipment to help you work safely and efficiently at height. Our equipment is designed with safety and versatility in mind. This makes it perfect for various applications, from construction to maintenance. With multiple sizes and lifting capacities, we can help you find the ideal equipment for your needs.

Here are five brief benefits of using our telehandlers and access equipment . . .

🟥 | Safe and efficient working at height
🟥 | Versatile equipment for a range of applications
🟥 | Reduced labour costs with increased efficiency
🟥 | Customisable options to meet your specific needs
🟥 | Easy to operate and maintain

Get in touch and benefit from our storage racks

Locators are the South’s leading material handling and storage system company.

If you are interested in our storage racks, you can also be assured of our expert, impartial advice and high-quality services. Our team works with some of the largest companies in our area and some of the smaller ones. So, if you would like a partner with the resources and capability to help your business succeed, get in touch.

✅ Access to Young Fleet
✅ The BEST Standards of Equipment
✅ Competitive Commercial Terms
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✅ Responsive & Mobile Support